《Introduction to Quality and Reliability Engineering》介绍了先进的质量和可靠性工程从产品生命周期的角度来看。主题包括可靠性可靠性模型、数据分析和建模、设计可靠性和加速寿命测试，而在质量的主题包括设计质量、验收抽样和供应商选择、统计过程控制、生产测试筛选和燃烧等，保证和维护。这本书提供了全面的见解两个紧密相关的主题，并包含大量的例子和问题来提高读者理解和理论与实践的联系。所有数值例子可以很容易地解决使用Microsoft Excel。这本书是为高级本科和研究生的学生在相关工程和机械工程等管理计划、制造工程、工业工程和工程管理项目，以及对研究人员和工程师fields.Dr质量和可靠性。
目錄：
Part I Background Materials
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1.1 Introduction
1.2 Product and Product Life Cycle
1.2.2 Product Life Cycle
1.2.3 Technology Life Cycle of a Product
1.3 Notions of Reliability and Quality
1.3.1 Product Reliability
1.3.2 Product Quality
1.3.3 Link Between Quality and Reliability
1.40bjective， Scope，and Focus of this Book
1.50utline of the Book
References
2 Engineering Activities in Product Life Cycle
2.1 Introduction
2.2 Engineering Activities in Pre-manufacturing Phase
2.2.1 Main Activities in Front- End Stage
2.2.2 Main Activities in Design and Development Stage
2.3 Engineering Activities in Production Phase
2.3.1 Types of Production Systems
2.3.2 Production System Design
2.3.3Quality Control System Design
2.3.4 Production Management
2.4 Engineering Activities in Post-manufacturing Phase
2.4.1 Main Activities in Marketing Stage
2.4.2 Main Activities in Post-sale Support Stage
2.4.3 Recycle， Refurbishing，and Remanufacturing
2.5Approach for Solving Quality and Reliability Problems
References
3 Fundamental of Reliability
3.1 Introduction
3.2 Concepts of Reliability and Failure
3.2.1 Reliability
3.2.2 Failure
3.2.3 Failure Mode and Cause
3.2.4 Failure Mechanism
3.2.5 Failure Severity and Consequences
3.2.6 Modeling Failures
3.3 Reliability Basic Functions
3.3.1 Probability Density Function
3.3.2 Cumulative Distribution and Reliability Functions
3.3.3 Conditional Distribution and Residual Life
3.3.4 Failure Rate and Cumulative Hazard Functions
3.3.5 Relations Between Reliability Basic Functions
3.4 Component Bathtub Curve and Hockey- Stick Line
3.5 Life Characteristics
3.5.1 Measures of Lifetime
3.5.2 Dispersion of Lifetime
3.5.3 Skewness and Kurtosis of Life Distribution
3.6 Reliability of Repairable Systems
3.6.1 Failure- Repair Process
3.6.2 Reliability Measures
3.6.3 Failure Point Process
3.7 Evolution of Reliability Over Product Life Cycle
3.7.1 Design Reliability
3.7.2 Inherent Reliability
3.7.3 Reliability at Sale
3.7.4 Field Reliability
3.7.5ValuesofWeibull Shape Parameter Associated with Different Reliability Notions
References484 Distribution Models
4.1 Introduction
4.2 Discrete Distributions
4.2.1 Basic Functions of a Discrete Distribution
4.2.2 Single- Parameter Models
4.2.3 Two- Parameter Models
4.2.4 Hypergeomefflc Distribution
4.3 Simple Continuous Distributions
4.3.1Weibull Distribution
4.3.2Gamma Distribution
4.3.3 Lognormal Distribution
4.4 Complex Disfflbution Models Involving Multiple Simple Distributions
4.4.1 Mixture Model
4.4.2 Competing Risk Model
4.4.3 Multiplicative Model
4.4.4 Sectional Models
4.5 Delay Time Model
References
5 Statistical Methods for Lifetime DataAnalysis
5.1 Introduction
5.2.1 Sources and Types of Data
5.2.2 Life Data
5.2.3 Performance Degradation Data
5.2.4 Data on Use Condition and Environment
5.3 Nonparametric Estimation Methodsforcdf
5.3.1 Complete Data Case
5.3.2Grouped Data Case
5.3.3Alternately Censored Data Case
5.4 Parameter Estimation Methods
5.4.1Graphical Method
5.4.2 Method of Moments
5.4.3 Maximum Likelihood Method
5.4.4 Least Square Method
5.4.5 Expectation- Maximum Method
5.5 Hypothesis Testing
5.5.1 Chi Square Test
5.5.2Kolmogorov- Smirnov Test
5.6 Model Selection
5.6.1 Likelihood Ratio Test
5.6.2 Information Criterion
References876 Reliability Modeling of Repairable Systems
6.1 Introduction
6.2 Failure Counting Process Models
6.2.1 Renewal Process
6.2.2 Homogeneous Poisson Process
6.2.3 Nonhomogeneous Poisson Process
6.2.4 Empirical Mean Cumulative Function
6.3 Distribution Models for Modeling Failure Processes
6.3.10rdinary Life Distribution Models
6.3.2 Imperfect Maintenance Models
6.3.3Variable- Parameter Distribution Models
6.4A Procedure for Modeling Failure Processes
6.4.1An Illustration
6.4.2 Modeling Procedure
6.5 Tests for Stationarity
6.5.1Graphical Methods
6.5.2 Tests with H P P Null Hypothesis
6.5.3 Tests with R P Null Hypothesis
6.5.4 Performances of Trend Tests
6.6 Tests for Randomness
6.6.1 Runs Above and Below Median Test
6.6.2 Sign Test
6.6.3 Runs Up and Down
6.6.4 Mann-Kendall Test
6.6.5 Spearman Test
6.6.6 Discussion
6.7 Tests for Normality and ConstantVariance
6.7.1 Tests for Normality
6.7.2 Tests for ConstantVariance
References
Part ⅡProduct Quality and Reliability in Pre-manufacturing Phase
7 Product Design and DesignforX
7.1 Introduction
7.2 Product Design and Relevant Issues
7.2.1 Product Design
7.2.2Key Issues
7.2.3 Time- Based Product Design
7.2.4 Design for Life Cycle
7.2.5 DesignforX11573 Design for Several Overall Performances
7.3.1 Design for Safety
7.3.2 Design for Environment
7.3.3 Design forQuality
7.3.4 Design for Reliability
7.3.5 Design for Testability
7.4 Design for Production- Related Performances
……
PartⅢ Product Quality and Rdliability in Manufacturing Phase
PartⅣ Product Quality and Rdliability in Post-manufacturing Phase
內容試閱：
Chapter 1 Overview
1.1 Introduction
Manufacturing businesses need to come with new products in order to survive m afierce competitive environment. Product quality and reliability are importantcompetition factors. This book focuses on models， tools， and techniques to helpmanage quality and reliability for manufactured and new products.
This chapter is organized as follows. Section l.2 briefly discusses relevantconcepts of product. Section l.3 presents notions of product reliability and productquality. The objective， scope， and focuses of this book are presented in Sect. 1.4.Finally， we outline the structure and contents of the book in Sect. 1.5.
1.2 Product and Product Life Cycle
1.2.1 Product
From a marketing perspective， a product is anything that can be offered to amarket that might satisfy a want or need; and from a manufacturing perspective，products are purchased as raw materials and sold as finished goods. Based on thetype of consumer， products can be classified as consumer durables and industrialproducts. The former is for consumers e.g.， cars and the latter is for a businessand hence often termed as business-to-business product e.g.， engineeringmachineries.
A product can be a single component or a complex system comprised of manycomponents. For the latter case， one can decompose a product into a hierarchy structure. A typical decomposition of a product includes six hierarchical levels，i.e.， material， part， component， assembly， subsystem， and system.
1.2.2 Product Life Cycle
The concept of product life cycle PLC is different for manufacturers and con-sumers [4]. From the perspective of the manufacturer， the PLC refers to the phasesof a product''s life， from its conception， through design and manufacture to post-saleservice and disposal.
On the other hand， from the perspective of the consumer， the PLC is the timefrom the purchase of a product to its discarding when it reaches the end of its usefullife or being replaced earlier due to either technological obsolescence or the productbeing no longer of any use. As such， its life cycle involves only the following threephases: acquisition， operations and maintenance， and retirement that leads toreplacement by a new one.
1.2.3 Technology Life Cycle of a Product
From the perspective of marketing， the PLC involves four phases see Fig. 1.1:. Introduction phase with low sales
Growth phase with rapid increase in sales.
Maturity phase with large and nearly constant sales， and.
Decline phase with decreasing sales and eventually withdrawing from themarket.
It is desired to keep the maturity period going as long as possible. However， thePLC gets shorter and shorter due to rapid technological change， global markets andmultiple vendor environments， fierce competition and partnerships or alliancesenvironment and ever-increasing customer expectations.
1.3 Notions of Reliability and Quality
1.3.1 Product Reliability
Reliability of a product or system conveys information about the absence offailures， and is usually defined as the probability that the system will perform itsintended function for a specified time period when operating under normal orstated environmental conditions e.g.， see Ref. [41. This definition deals with thefollowing four important points:.
Intended function. It actually defines what the failure is. Failure can be a total loss of function termed as hard failure or a part loss of performance when the performance degrades to a specified level termed as function failure or softfailure Uncertainty or randomness of time to failure. It is reflected by the word"probability." The uncertainty is due to many factors， including the variability in raw materials， manufacturing， operating， and environmental conditions.
Planning horizon or mission duration. It is reflected by the phrase "specified time period." .
Use environment. It is reflected by the phrase *"normal or stated environmental conditions." Product design and reliability assessment are based on a set of nominal conditions such as usage intensity or load profile a graph of load versus time， operating environment， and maintenance activities. These conditions determine stresses on the components and affect degradation rate. If these conditions or activities are different from the nominal， the reliability performance in field will be different from those assessed in or derived from the nominal conditions.
The reliability of a product is mainly determined by the decisions made duringthe design and development and in the manufacturing of the product， and dependson a number of factors， including manufacturing quality， operating environmente.g.， heat， humidity， dust and chemical solvents， usage intensity frequency andseverity， maintenance activities e.g.， frequency and depth of preventive mainte-nance， and operator''s skills e.g.， see Ref. [31.
The product reliability is important to both manufacturer and consumer. For themanufacturer， the conseq
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