1 General Introduction
1.1 What are Material Forming and Manufacturing?
1.2 Examples of Manufactured Products
1.2.1 Paper clips
1.2.2 Incandescent light bulbs
1.3 The Design Process and Concurrent Engineering
1.4 Design for Manufacture and Assembly
1.5 Selecting Materials
1.6 Selecting Manufacturing Processes
1.7 Computerlntegrated Manufacturing
1.7.1 Machine controlsystems
1.7.2 Computer technology
1.8 Quality Assurance and Total Quality Management
1.9 Organization for Manufacture
1.10 Summary
Questions
Note
2 The Structure ofMetals
2.1 The Crystal Structure of Metals
2.2 Deformation and Strength of Single Crystals
2.3 Imperfections in the Crystal Structure of Metals
2.3.1 Dislocations
2.3.2 Work hardening(strain hardening)
2.4 Grains and Grain Boundaries
2.4.1 Grain size
2.4.2 Influence of grain boundaries
2.4.3 Grain boundary embrittlement
2.5 Plastic Deformation of Polycrystalline Metals
2.6 Recovery, Recrystallization and Grain Growth
Questions
Note
3 Metal Alloys:Their Structure and Strengthening by Heat
Treatment
3.1 Introduction
3.2 Structure of Alloys
3.2.1 Solid solutions
3.2.2 Intermetallic compounds
3.2.3 Two phase systems
3.3 Structure ofAlloys
3.4 The Iron Carbon System
3.4.1 Ferrite
3.4.2 Austenite
3.4.3 Cementite
3.5 Heat Treatment of Nonferrous Alloys and Stainless Steels
3.5.1 Solution treatment
3.5.2 Precipitation hardening
3.6 Annealing
3.7 Summary
Questions
Note
4 Metal Casting Process
4.1 Introduction
4.2 Solidification of Metals
4.2.1 Puremetals
4.2.2 Alloys
4.2.3 Structure property relationships
4.3 Fluid Flow and Heat Transfer
4.3.1 Fluid flow
4.3.2 Fluidity of molten metal
4.3.3 Heat transfer
4.3.4 Shrinkage
4.3.5 Defects
4.4 Summary
Questions
Note
5 Rolling
6 Forging Process
7 The Metallurgy of Welding
8 Quality Assurance,Testing and Inspection
Appendix
References